The right cable increases your machine availability

The selection of the proper cable or line for transmitting signals on your machine has essential influence on the machine availability. Usually, when determining the instruments of machines and plants, a profound amount of attention is given to choosing the right sensors.
For example, the user determines which measuring principles are used for level measurement, which power supply should be provided to the device and which type of signal transmission should be used. Usually, the cables shown in the wiring schemes as simple connection lines between sensor and SPS are problematic. This poses a fascinating paradox in the automation technology ? a sensor is tested for highest demands to make sure it meets the requirements of the application form, whereas a cable is merely regarded as a component which supposedly guarantees a trusted connection under all circumstances.
However, cables and connectors pose just about the most frequent sources of error. This is often where unforeseen potential for increasing machine availability can be found. During my span of research I learned that in a higher two-digit percentage of most cases, renowned cable manufacturers traced back sensor failure on machines to mechanical failure of the cable because of faulty installation, handling and especially because of the selection of an unsuited cable for the specific application. Principally, there is absolutely no patent remedy for determining which cable and which plug connector is most beneficial suitable for your application.
For Festive , flexibility demands for cables found in level probes for level measurement in deep wells aren?t high, whereas the demands on tensile strength together with high longitudinal and transverse water tightness are. In level probes, plug connectors are barely ever applied because of the lack of permanent leak tightness. For machine tools which are create in factory buildings, the easiest cable materials with a simple M12 connector are used. In cases like this, however, the usage of the right cable that permanently withstands ambient conditions such as temperature fluctuations and that features resistance against oils and fats can significantly increase the option of your machine.
The use of cable assemblies with factory pre-assembled connectors also prevents failure risk through improper on-site assembly. It is therefore a fallacy that cables will be the same and that any given cable with the sufficient number of wires is suitable for an application.
In another of my previous articles, I drew up a brief overview of probably the most relevant criteria for choosing cables and connectors. Invest some time in specifying the right cable for the application. Take into account the demands your plug connection to sensors and PLC must meet. An individually matched wiring concept offers a measurable increase of the device availability and higher safety during operation.
In the event you need assistance or consulting for specifying the right pressure sensor and associated cable / connector, feel free to contact us.

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