Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration techniques, has helped to significantly enhance the product quality of cold rolling sheets for its steel industry shopper, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual circulate know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a traditional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was insufficient and significant problems were occurring with the standard of its finished merchandise.
An ECL is used within the steel trade to help clean and strip the floor of the steel sheet of rolling mud by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing chilly rolled metal than conventional cleaning processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of safety inside these circumstances, its effectiveness can be significantly reduced, resulting in contamination removing between 30-40%. Despite เกจวัดแรงดันน้ำ4หุน being put in, the alkaline solution was nonetheless closely saturated with dust particles and was affected by an unstable PH stage that combined have been resulting in significant rusting through the course of resulting in scratching of the final product.
Filtramag+ presents fine particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator isn’t assured to resolve the ferrous contamination problem. The effectivity of the filtration is determined by the magnetic materials type, dimension of the magnet, magnetic energy and likewise the fluid move dynamics. A low energy magnet or minimal exposure to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is essential not solely to use the right product for the method in query, but the higher stage of resolution safety provides further advantages, together with prolonging the lifespan of the pump as nicely as a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this utility inside the alkaline resolution from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic mud particles that had been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid in this software, and it highlights the significance of selecting the proper technique of magnetic safety. Due to the fantastic particles circulating within the alkaline answer, vital rusting was being created during the ECL course of that was inflicting injury to the metal sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our consumer as its ability to take away even the best particles from fluids would considerably improve the issues that the enterprise was dealing with. By putting in the Filtramag+, our client was immediately provided higher ranges of protection towards the injury that have been being attributable to the contaminated solution. เพรสเชอร์เกจคือ work often with Eclipse Magnetics high-performance products and at all times see significant, positive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials that have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single cross via the filter.
As a result of the installation, the corporate is no longer affected by broken completed elements, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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