Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration systems, has helped to significantly improve the product high quality of cold rolling sheets for its steel trade consumer, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’ เกวัดแรงดัน ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering performance was insufficient and important issues have been occurring with the standard of its finished merchandise.
An ECL is used inside the metal industry to assist clear and strip the surface of the steel sheet of rolling mud by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleansing chilly rolled metal than conventional cleansing processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of protection inside these circumstances, its effectiveness may be significantly reduced, resulting in contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline solution was nonetheless heavily saturated with dust particles and was affected by an unstable PH stage that combined had been resulting in important rusting through the course of resulting in scratching of the ultimate product.
Filtramag+ offers fantastic particle extraction efficiency within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator isn’t guaranteed to solve the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic material kind, size of the magnet, magnetic strength and also the fluid circulate dynamics. A low strength magnet or minimal publicity to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is essential not solely to make use of the correct product for the method in query, but the greater degree of solution protection offers further benefits, together with prolonging the lifespan of the pump as properly as a reduction in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination on this application inside the alkaline resolution from 400mg/m2 to just 30mg/m2 by eradicating the nice dust particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough safety to the fluid on this application, and it highlights the significance of choosing the proper method of magnetic safety. Due to the fine particles circulating throughout the alkaline answer, important rusting was being created during the ECL process that was inflicting harm to the steel sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our consumer as its ability to remove even the best particles from fluids would considerably improve the issues that the enterprise was dealing with. By installing the Filtramag+, our shopper was immediately provided greater levels of safety against the injury that have been being brought on by the contaminated resolution. We work frequently with Eclipse Magnetics high-performance products and always see significant, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with supplies that have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass by way of the filter.
As a results of the set up, the company is not suffering from broken completed components, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.

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