Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration systems, has helped to considerably enhance the product high quality of cold rolling sheets for its steel trade consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin move expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a traditional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection efficiency was insufficient and important problems had been occurring with the quality of its completed products.
An ECL is used throughout the metal industry to assist clean and strip the surface of the metal sheet of rolling dust by utilizing an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing chilly rolled steel than typical cleansing processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety inside these circumstances, its effectiveness may be significantly decreased, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline solution was nonetheless heavily saturated with mud particles and was suffering from an unstable PH degree that mixed were resulting in important rusting through the process resulting in scratching of the final product.
Filtramag+ offers fantastic particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material kind, size of the magnet, magnetic energy and likewise the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is important not solely to use the right product for the process in question, but the larger level of resolution protection supplies additional benefits, including prolonging the lifespan of the pump as well as a reduction in associated prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this application within the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the nice mud particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid in this software, and it highlights the significance of selecting the proper method of magnetic protection. Due to the nice particles circulating inside the alkaline answer, significant rusting was being created through the ECL course of that was causing damage to the steel sheet. We recommended Filtramag+, a extremely effective magnetic filtration system to our client as its ability to remove even the finest particles from fluids would considerably improve the issues that the business was dealing with. By putting in เกจวัดแรงดันน้ําไทวัสดุ , our client was immediately supplied larger ranges of protection against the damage that have been being caused by the contaminated solution. We work regularly with Eclipse Magnetics high-performance products and all the time see important, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with supplies that have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross by way of the filter.
As a results of the installation, the company is no longer suffering from broken completed elements, has lowered its scrappage and waste, as nicely as prolonging the life of the pump.

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