Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration methods, has helped to significantly enhance the product high quality of cold rolling sheets for its steel business shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin circulate know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was insufficient and vital issues were occurring with the standard of its finished products.
An ECL is used throughout the steel industry to assist clear and strip the surface of the metal sheet of rolling mud by using an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning cold rolled steel than standard cleansing processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of protection inside these circumstances, its effectiveness may be considerably lowered, resulting in contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless heavily saturated with mud particles and was affected by an unstable PH stage that mixed had been leading to significant rusting in the course of the process resulting in scratching of the ultimate product.
Filtramag+ provides nice particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination drawback. The effectivity of the filtration is determined by the magnetic materials type, dimension of the magnet, magnetic power and likewise the fluid move dynamics. A low strength magnet or minimal publicity to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is essential not only to use the right product for the method in query, however the higher level of resolution safety supplies extra advantages, including prolonging the lifespan of the pump as properly as a reduction in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this application inside the alkaline answer from 400mg/m2 to just 30mg/m2 by removing the nice dust particles that have been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not offering enough protection to the fluid in this application, and it highlights the significance of choosing the right method of magnetic safety. Due to the nice particles circulating throughout the alkaline resolution, vital rusting was being created during the ECL process that was inflicting injury to the metal sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our shopper as its capacity to take away even the best particles from fluids would significantly improve the issues that the enterprise was dealing with. By putting in the Filtramag+, our consumer was instantly supplied greater levels of protection in opposition to the injury that were being brought on by the contaminated resolution. We work often with Eclipse Magnetics high-performance products and always see important, optimistic results soon after set up of the filter.”
เกจวัดแรงดันสูง from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with supplies which have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a result of the set up, the company is not suffering from damaged finished parts, has lowered its scrappage and waste, as properly as prolonging the lifetime of the pump.
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