Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration methods, has helped to considerably enhance the product high quality of cold rolling sheets for its metal business client, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual move expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the gathering efficiency was inadequate and significant problems had been occurring with the standard of its completed merchandise.
pressure gauge วัด แรง ดัน is used throughout the steel trade to help clean and strip the floor of the steel sheet of rolling mud by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning chilly rolled steel than conventional cleaning processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of safety inside these circumstances, its effectiveness can be considerably lowered, resulting in contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless heavily saturated with dust particles and was suffering from an unstable PH level that mixed have been leading to significant rusting during the course of resulting in scratching of the final product.
Filtramag+ provides nice particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to solve the ferrous contamination problem. The effectivity of the filtration is decided by the magnetic material kind, measurement of the magnet, magnetic strength and in addition the fluid move dynamics. A low power magnet or minimal publicity to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is important not only to use the right product for the process in query, however the larger level of resolution safety provides extra advantages, including prolonging the lifespan of the pump in addition to a discount in associated prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination in this utility throughout the alkaline answer from 400mg/m2 to simply 30mg/m2 by eradicating the nice dust particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not offering enough protection to the fluid on this software, and it highlights the importance of selecting the right methodology of magnetic safety. Due to the fantastic particles circulating throughout the alkaline resolution, important rusting was being created through the ECL course of that was inflicting damage to the metal sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our client as its capacity to take away even the best particles from fluids would considerably enhance the issues that the enterprise was going through. By installing the Filtramag+, our consumer was immediately provided larger ranges of protection towards the harm that had been being caused by the contaminated resolution. We work frequently with Eclipse Magnetics high-performance merchandise and all the time see important, optimistic outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials that have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology guaranteeing that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As เกจวัดแรงดันน้ำ of the set up, the company is now not suffering from damaged finished elements, has decreased its scrappage and waste, as properly as prolonging the lifetime of the pump.
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