Celeros Flow Technology injects new life into 40 year outdated SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive strain, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this project, the client wanted to extend water temperatures from 90° C to 140° C. However, there were considerations that the prevailing pump might not have the ability to deliver this requirement. Nozzle loads were a selected concern. เกจวัดแรงดูด turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been no maintenance interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh conditions and with no regular upkeep over such a long time frame. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in efficiency, saving the client the fee and misplaced manufacturing time that might be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to confirm that the nozzle hundreds would stand up to the desired temperature increase. As a result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the result of the SAGD pump improve. It has not solely achieved the desired production enhance for the shopper, but additionally offered a extra sustainable and cost-effective answer than whole pump substitute. Using fashionable engineering and analysis, we now have been able to give the prevailing pump a new lease of life and ensure it’ll proceed to carry out properly for so much of extra years.”
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