Bending beams and shear beams: indispensable in weighing technology

?Phew, I?ve not gained anything!?: Aren?t you relieved whenever your bathroom scales show that? Probably ? but actually your bathroom scales don?t measure your bodyweight directly. Instead, the strain cell built into it converts the weight force into a path. In lots of industrial applications, bending beams and shear beams tend to be useful for such measurements.
Background: How is weight measured?
Whether your bathroom scales, a finely calibrated laboratory balance or the gravimetric level monitor of a silo: In every cases, these are measuring instruments that determine a mass. As a rule, they measure the weight force occurring. But unlike, for instance, a beam balance or a spring balance, the strain cells useful for this determine the weight force indirectly. For this function, these force transducers convert the weight force into a path.
The principle: In the strain cell, the weight force deforms a built-in spring or a bending beam. The intensity of the deformation then gives information about your weight, for example (more precisely about your bodyweight force). And with that, in addition, it answers the question of whether it is possible to still order a dessert or just start thinking about a diet.
The ?core? of bending beams and shear beams
The different design stages of force transducers in weighing technology: shear beam, bending beam, single-point and S force transducer.
How can you regulate how far the measuring bodies of a bending beam or shear beam load cell deform? At this point special strain gauges or thin-film sensors come into play. These are mounted on or mounted in the measuring bodies. In the measurement process, they become a mechanical intermediate stage.
Exemplory case of strain gauges: They are glued to the measuring body. If the measuring body deforms, this is transferred to the strain gauges. These convert the elastic deformations proportionally into electrical signals. Such changes in resistance could be easily and very accurately measured: with a measurement accuracy of between 0.01 % and 0.05 % Fnom. The calibration is made in grams, kilograms or tons.
As an alternative to these glued foil strain gauges, you can find force transducers with welded-in thin-film sensors: a technology that the WIKA Group excels in and with which, in the field of force measurement, it is the only supplier available. The thin-film technology supplies a consistently high quality, a precise measurement directly in the force flow, excellent temperature characteristics and a higher long-term stability. With bending beams and shear beams, the standardised sensor is welded in to the measuring element using a laser, which enables automated series production.
Application fields for bending beams and shear beams
Bending beams and shear beams are employed in weighing technology to determine the weight of small and medium-sized vessels and are also frequently used in force measurement. In agricultural engineering, for instance, such load cells are generally encountered: for example, when weighing livestock, dosing animal feedstuff, in gravimetric level monitoring of vessels and silos or for weighing straw or hay bales directly in the baling press.
But additionally beyond these fields of application, bending beams and shear beams can be utilized in a wide variety of other ways: for example, in traditional weighing machine construction, platform weighing (platform scales), weighing in process and dosing systems, vessel scales, crane scales and truck scales. Specifically, in applications in the building materials industry, the chemical industry, the meals industry and medical technology, bending beams and shear beams tend to be installed.
Practical example: Level monitoring with bending beam or shear beam load cells
Checking fill levels by measuring the weight of the vessel and contents: The filling height of a vessel or tank could be calculated from the measured data of the gravimetric level monitoring. This measurement method supplies a number of advantages:
Level and the exact mass could be measured simultaneously.
Usage of the tank or vessel is not required (this eliminates contact with the medium).
The measurement is in addition to the material, its properties and the geometry of the container.
The bending beam or shear beam could be easily replaced if necessary.
In level measurement, the strain cells must function whatever the nature and condition of the media. Liquid or solid, aggressive, conductive or non-conductive, forming foam or dust, steaming, hot or cold, with small or large grain size, regardless of the geometry of the vessel and if the medium in the vessel is evenly or unevenly distributed: Such factors must not affect the measuring result and the permanent function. This applies in temperature-critical applications and where robustness and high durability are needed ? for instance in the steel industry.
Shear beams and bending beams in the agricultural industry
In another practical example, stainless steel sparkles too: In the agricultural industry bending beams for weighing have become much in demand. When sowing or fertilising, for instance, big money could be saved through the precise distribution of the products. Agony because of this, as is always the case with automation, are exact measured values, which is why high-precision shear beams (which may also be insensitive to side loads) are perfectly suited.
Bending beams, shear beams and other load cells: versatile problem solvers
Bending and shear beams are being among the most popular load cells. With respect to the field of application, you can find other force transducers that can be used. Our program includes load cells created for ranges between 0.3 kg and 300 t.
Single point load cells. These are found in weighing technology for platform scales with smaller and medium sizes. Embarrassed are also known as ?single points? and are also suitable for eccentric load introductions.
Compression force load cells. Exactly like heavy-duty load cells, they’re tailored to the weighing of medium and large vessels and silos. The force introduction is simply as easy as the installation; furthermore, the design is robust.
Tension/compression force load cells. These are mainly used for weighing suspended loads. Measurement is manufactured directly in the force path; furthermore, the installation is uncomplicated.
Note
Further information on the product range for force measurement, e.g. our bending beams and shear beams, are available on the WIKA website.
See also our article
Load pins: Definition and application areas

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